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Products: Coils, Chokes & Toroids

Eagle Comtronics winds nearly a half-a-million air wound coils and toroids each week for use in the companies core business product line. With over twenty automated coil, toroid and CNC winding machines in service, a million pieces per week is attainable prior to adding personnel or an additional shift. 

With overhead burden covered by core business products, Eagle is leveraging excess capacity and winding capabilities to provide unprecedented pricing that still accompanies world class quality and nimble response times the company is known for.


Capability Specifications: 

Electrical Components
Air Wound Coils 
Toroids
Transformers

Standard Coils: 

Wire Size: 30AGW - 12 AGW (0.010" - 0.081")
Mandrel Sizes: 0.030" - 1.125" Unique sizes upon request.
Turns: Average 1 - 70 turns, more upon request.
Tinning: Lead, Lead Free or Rohs compliant.
Coatings: To order. (Polynyleze & Polythermalze in stock)

Toroidal Inductors & Transformers:

Wire Materials: Copper, Copper Alloy, EC Aluminum, Nickel, Stainless, Multiflair, Twistite, Microsquare, Coaxial, Litz and other specialty, insulated & bare wire products. 
Configurations: Built to customer specifications.
Coatings: Bare, Nylon, Nyleze, Polyurethane, Polyamide and others.
Styles: Ferrite, DC-Directional, Binocular, Bobbin EI, UI, EE, L, E, EC, Pot, RM, EP, "C" 

Testing and Analytics

Instruments: RF Impedance Material Analyzers, High Pot Analyzers, LCR Meters. 
RF Range: 1MHZ - 1.8GHZ
Tests: Resistance, series/shunt capacities, inductance, Q vs. frequency, high pot, surge 

With full in-house tooling capabilities specialty fixtures, guides, tools, mandrels, molds and related components, any configuration is possible. Chemical dipping, machine and hand taping capabilities complement the diversity in Eagles wide breath of wound components.

 

Contract Manufacturing

 

Wiring Harnesses

Contract Manufacturing Wiring Harness

With two surface mount production lines in operation Eagle Comtronics populates thousands of densely populated circuit boards each week. Skilled and highly efficient hand placement assembly technicians complement our placement capabilities.


Our circuit boards are optically inspected and rigorously tested for continuity and performance using appropriate testing procedures to certify circuit functionality to specification.


Eagle Comtronics can populate surface mount circuit boards competitively against offshore manufactures. Circuit boards requiring hand placement in volumes less than 10,000 pieces can be manufactured with comparable associated cost.

 

Nestled in the proud Up-State New York region, Eagle's surrounding communities have a rich heritage of highly skilled, productive and eager American workers. Eagle Comtronics is known for nimble response, high yield and precise assembly.


Eagle's hand assemblers are skilled in diversified crimping and soldering techniques. Whether building a simplistic or complex wiring assembly, Eagle Comtronics quality standards are second to none.


Each wiring assembly is visually inspected for termination quality and tested for continuity. When appropriate, additional testing procedures are implemented using both in-house and partner firm resources.



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